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The mesh belt conveyor is very common in the daily industrial production. The most important thing is that the structure of the mesh belt conveyor is stable, the operation is stable, and the transmission efficiency is high, which is deeply loved by customers. With the more and more extensive use of mesh belt conveyor, conveying equipment in all walks of life has become an indispensable enterprise must. Different kinds of conveying equipment are used in different ways, so the precautions are different. Here, the conveyor machinery network simple to introduce to you about the use of mesh belt conveyor precautions. Temperature First of all, with the warming of the sky, the workers' union becomes sleepy. In the use of any machine, we should pay great attention to work safety. The mesh belt conveyor is a kind of high temperature resistant conveying equipment. Generally, the mesh belt conveyor line can work in the environment of 400 ℃, but over 400 ℃, certain measures will be taken for the mesh belt conveyor. In the production stage of the mesh belt conveyor, in order to satisfy the use in high temperature environment, the stainless steel mesh belt with high temperature resistance is generally selected, so as to ensure that the service life of the mesh belt conveyor will not be affected in high temperature environment. When using the belt conveyor in the high temperature environment, we should pay attention to the selection of high temperature resistant type, and in the process of using, in addition to the high temperature environment, the belt conveyor will also have fever in the process of conveying. This requires us to choose the mesh belt conveyor to have a certain margin for the high temperature resistance function of the mesh belt. 2. Working environment When using the mesh belt conveyor in the corrosive environment, we should also pay attention to that the corrosive environment will damage the mesh belt, make the elements of the mesh belt conveyor thin, so as to reduce the service life. We should pay attention to certain anti-corrosion operation in the use process, so as to ensure that the acid and alkali will not damage the mesh belt conveyor. In other environments, such as in the process of reducing volume or repeated processing, it is necessary for the belt conveyor to have excellent turning function or promotion function. Three. Lubrication We also introduced the importance of lubrication for the belt conveyor. For the belt conveyor, especially for the large belt conveyor, lubrication is often necessary. In the process of material transportation, sometimes there will be severe grinding phenomenon, which has a great impact on the life of the belt conveyor. Grinding will directly cause the parts of the mesh belt conveyor to wear, thus reducing the service life, so the mesh belt conveyor should pay special attention to lubrication in the grinding environment.

Start to enter the text: 1. Is anti-static treatment done on the conveying surface? 2. According to the situation, is there any power roller for conveying? 3. Conveying weight? Conveying capacity requirements? 4. Conveying speed: fixed speed or speed regulation? 5. What is the main structural material of the conveying system? (stainless steel, carbon steel, aluminum profile) 6. Are there any other requirements? 7. What is the length, width and height of the conveying materials? 8. Type of bottom surface structure of conveying materials? 9. Whether other special environmental factors are considered

The main products of the production line or the technological route and the proportion of working procedure labor volume of most products determine that a production line has the necessary machinery and equipment, the arrangement of machinery and equipment, and the arrangement of working places, etc. to complete the processing tasks of several products. The production line has great flexibility and can meet the needs of multiple varieties of production; under the condition that flow production can not be adopted, the organization of production line is a relatively advanced production organization form; in the enterprises with more complex product varieties and specifications, more parts and components, less output of each product, and insufficient machinery and equipment, the adoption of production line can obtain good economic benefits. The automation steps of the production line are as follows: 1. Determine the beat time first: no matter what kind of product, it shall be manufactured in the right time that it must be completed. 2. Unit process: only for one product, carry out the handling, assembly, processing and material collection of unit accessories. 3. Pilot: a device that can understand the beat time by visual inspection. 4. U-shaped production line: arrange the equipment anticlockwise according to the engineering sequence, and one person is responsible for the exit and entrance. 5. AB control: the project can only be carried out when there is no product in the post project and there is product in the pre project. 6. Light number: a device to convey the abnormal product in the production line process. 7. Post engineering receiving: the products of the production line shall meet the needs of the post engineering.

After long-term operation of the chain, the original lubricating oil may be heated and volatilized, and the Shenzhen assembly line may cause the chain to be unbalanced, noisy and crawling during operation. At this time, the sealing plate at the tail of the machine can be opened, and the chain can be added with butter or a little thick lubricating oil, etc. Maintenance of head gearbox For the first time, drain the engine oil in the gearbox in about three months, clean the gearbox with diesel or gasoline, and then add new lubricating oil to the middle of the observation window. (pay attention to the lack of lubrication every month). In the future, you can change the lubricating oil once a year. Too much lubricating oil may cause the gearbox to heat up and the motor overload may cause the motor protection switch to trip. Too little lubricating oil may cause gearbox heating, noise increase and gearbox strangulation. Motor repair and maintenance methods Do not water the motor, or add diesel oil and liquid organic compounds to the motor, as this may cause damage to the insulation of the motor and cause failure. The maintenance method of the governor head is the same as that of the motor. Check the motor maintenance and repair in the electrician's manual. 1. Plate chain assembly line Shenzhen assembly line Features: the load-bearing products are relatively heavy and run synchronously with the production line, which can realize the product climbing; the production rhythm is not very fast; the chain plate surface is used as the load-bearing, which can realize the stable transportation of products. 2. Conveyor line Features: the products carried by the assembly line in Shenzhen have a wide range of types, with few restrictions; they can be used together with the stopper to realize the continuous, rhythmic operation and accumulation function of the products; they can realize the offline repair or detection of the products without affecting the operation of the whole flow line by adopting the jacking translation device. 3. Belt assembly line Features: the load-bearing products are relatively light, with less shape restrictions; the synchronous operation with the production line can realize the climbing and turning of the products; the belt as the carrier and transportation can realize the stable transportation of the products, with low noise; the light materials or products can be transported for a long distance. 4. Double speed chain conveyor line Features: double speed chain conveyor line adopts double speed chain traction, tooling plate can be freely transmitted, stopper positioning is adopted to make workpiece move or stop freely, workpiece can be automatically jacked up at both ends, and traverse transition. It can also be equipped with rotation, special machine, testing equipment, manipulator, etc.

Generally speaking, the assembly line is an effective combination of human and machine, which can fully reflect the production flexibility of the assembly line equipment. It can effectively combine the transportation system, that is, it can go with the fixture and online special machine, and the detection equipment for online production, so as to meet the flow transportation requirements of various products. The transmission mode of assembly line can be forced synchronous transmission or flexible asynchronous transmission. According to the selection of configuration, then the assembly and transmission requirements can be realized. For the conveyor line in the enterprise's mass production is indispensable, for the enterprise to save labor costs, improve production efficiency. Conveyor line is mainly to complete the task of material transportation. In the site around the warehouse, production workshop and packaging workshop, there is a conveyor chain composed of many belt conveyors, roller conveyors, etc., which is connected from the head to the tail to form a continuous conveyor line. At the entrance of the material and the exit of the sorting conveyor line, there are fork devices, elevators and ground conveyor lines. In this way, within the scope of warehouse, production workshop and packaging workshop, a circulating transmission line system is formed, which can reach all production positions smoothly and is closed at the same time. All materials used in the production process, such as materials, parts, components and finished products, must be installed in the tray box with barcode to enter the conveying line system. Under the function of the production order issued by the production management system, the pallet box with materials enters the conveying line system from the designated entrance. Check the deviation value of the two planes of the head and tail frame mounting bearing pedestal. If the deviation between the two planes is greater than 1mm, the two planes shall be adjusted in the same plane. The adjustment method of the head drum is: if the conveyor belt deviates to the right side of the drum, the bearing seat on the right side of the drum shall move forward or the bearing seat on the left side shall move backward; if the conveyor belt deviates to the left side of the drum, the bearing seat on the left side of the drum shall move forward or the bearing seat on the right side shall move backward. The adjustment method of the tail roller is just opposite to that of the head roller. 1. The production capacity of each process in the assembly line is balanced and proportional, and bottlenecks are not allowed. The distribution of materials required for production must be on time, accurate and qualified according to the beat. 2. All kinds of auxiliary processes and material distribution activities of production are centered around the assembly line. Raw materials and parts should be delivered online from each area according to the requirements, so that the products on the line are moving, workers are relatively fixed, and the assembly line is the "server". 3. The production process of the assembly line is carried out continuously and repeatedly according to a certain rhythm. Its operation is efficient and has a strong rhythm. Generally, no interruption is allowed in the middle. Therefore, long waiting time of products and processing interval time of equipment are not allowed. Therefore, due to various interference factors (such as parts quality, material distribution is not on time or wrong material often leads to line stoppage), the time amount of production line shutdown is usually used to measure the comprehensive production evaluation index of production line or production operation. 4. Only one or a few series of products with similar process structure are produced on the assembly line, and the materials only move in one direction. http://www.conveyortop.com

Next, I will share with you the methods and measures to improve the production efficiency of assembly line equipment: Assembly line design: the market group of assembly line equipment is an enterprise, and the situation of each enterprise is unique. The design of the assembly line equipment needs to be based on the actual situation of the enterprise. The rationality of the design directly affects the quality of the products, thus affecting the operation efficiency of the enterprise production. Our company can design the assembly line required by the customers according to their needs. Production layout: the layout of assembly line equipment in workshop production operation is also very important, and the layout is as simple and clear as possible. At the same time, the operation habits of production operators should be taken into account. If the layout of pipeline equipment is too messy or complex, it will reduce the production efficiency of online operators. Regular maintenance: regular maintenance can effectively prevent the hidden dangers caused by excessive aging and wear of assembly line equipment. Enterprises need to regularly overhaul the water line equipment and timely replace the worn parts. Only in this way can they not waste human and material resources due to equipment failure. If the problems of key parts cannot be solved, the manufacturer can be contacted for maintenance. Production management: to improve the operation efficiency of assembly line equipment, it is necessary to have regular and effective management. As a necessary course for an enterprise, management must be paid attention to all the time in daily operation. Effective production management can standardize production and operation, thus forming an effective and rapid response mechanism, which can deal with emergencies in production in a timely manner. Assembly line safety: before assembly line operation, first make sure that assembly line equipment, personnel and transported goods are in a safe and intact state; second, check that all moving parts are normal and free of foreign matters, and check whether all electrical circuits are normal. Only when the assembly line is normal can it be put into operation. Finally, check that the difference between the supply voltage and the rated voltage of the equipment is not more than ± 5%.

The power roller line is one of the main conveying accessories in the conveying equipment. It is a cylinder shaped component that automatically drives the conveyor belt or changes its conveying direction. Most of them are used for transportation of goods with flat bottom, mainly composed of driving drum, frame, bracket, driving part, etc. The utility model has the advantages of large conveying capacity, fast speed and light operation, and can realize multi varieties of collinear shunt conveying. The power roller conveyor line has the advantages of simple structure, high reliability, convenient operation and maintenance, and can bear large impact load. It is widely used in all walks of life in cost packaging and transportation, as well as in turnover transportation. Working principle Power roller line conveyor is usually used in horizontal or upward slightly inclined transmission line. The driving device transmits the power to the roller, makes it rotate, and transports the goods through the friction between the roller surface and the surface of the transported goods. The power roller conveyor is mainly composed of two end rollers and the closed conveyor belt on the tight sleeve. The drum that drives the conveyor belt to rotate is called driving drum (driving drum); the other drum that only changes the moving direction of the conveyor belt is called changing drum. The driving roller is driven by the motor through the reducer, and the conveyor belt is driven by the friction between the driving roller and the conveyor belt. Generally, the driving roller is installed at the discharge end to increase the traction and facilitate the dragging. The material is fed from the feeding end and falls on the rotating conveyor belt. The friction of the conveyor belt drives the unloading end of the conveyor bag to unload. The principle of the single chain roller conveyor is that the roller is driven by a ring chain, and the chain runs in a special guide rail, which has the characteristics of convenient installation and low noise. Single chain wheel roller is driven by large cycle, double chain wheel roller is driven by small cycle, and other driving methods are used in light transportation occasions. It is applicable to the transportation of all kinds of boxes, bags, pallets and other items. Bulk materials, small items or irregular items need to be placed on pallets or transported in turnover boxes. Power drum line parameters The transmission mode includes single (double) sprocket, single (o) belt, single (double) synchronous pulley and belt drive. The matching sprocket is p = 12.7mm; Z = 14; P = 15.875mm; Z = 14. Drum diameter is 50.8, 60, 75, 89 (mm); turning radius of turning roller conveyor is 900mm, 1200mm; 1. Roller material: galvanized, aluminized, stainless steel, PVC, etc. 2. Roller type: Double sprocket cone roller; o-groove roller, ordinary cone roller. 3. Drum length: generally 500 ~ 1200mm; it can be customized according to the user's requirements. 4. Wire support: stainless steel, aluminum profile, carbon steel spray molding, etc. 5. Conveying speed: generally 10 ~ 30m / min; variable frequency speed regulation can be adopted for continuous operation according to the user's requirements. 6. Non standard power roller line is customized according to specific requirements. Power roller conveyor equipment According to the driving mode, there are separate driving and group driving. Each roller of the former is equipped with a separate driving device for easy disassembly. The latter is a group of rollers driven by a driving device to reduce the cost of equipment. The driving modes of group drive include gear drive, chain drive and belt drive. The power roller conveyor is generally driven by AC motor, and it can also be driven by two speed motor and hydraulic motor as required. The power roller conveyor can also be divided into linear power roller conveyor, turning power roller conveyor, power roller conveyor, free power roller conveyor, heavy power roller conveyor and rubber covered power roller conveyor; Standard turning inner radius of turning roll line: 300, 600, 900, 1200mm, etc. or customized; Diameter of straight section drum: 38, 50, 60, 76, 89mm or customized; Layout: horizontal conveying, inclined conveying and turning conveying; Structure form: from the driving form, it can be divided into power, electric roller, etc; Frame material: carbon steel spray, stainless steel, aluminum profile; Power mode: deceleration motor drive, electric roller drive and other forms; Transmission mode: single chain wheel, double chain wheel, o-belt, plane friction transmission belt, synchronous belt, etc; Speed regulation mode of power roller conveyor: variable frequency speed regulation, stepless speed regulation, etc; Drum line classification According to the power form, it can be divided into non power roller and power roller Unpowered roller: a cylindrical component that drives the conveyor belt manually or changes its running direction. It is one of the rollers and the main accessory of the conveying equipment. The power roller is divided into single chain wheel roller, double row sprocket roller, pressing groove power roller, synchronous belt power roller, multi wedge belt power roller, electric roller and accumulation roller. The power roller line, together with the jacking transplanter, can realize 90 degree, 180 degree and 270 degree turning movement. The drum diameter is 60x3.0, and the load is about 500kg. 90 degree power roller, used for corner conveying, high efficiency and low cost.

The automatic packaging line is a working system which links all automatic packaging machines and related auxiliary equipment with conveying devices and has independent control devices according to the packaging process. It can make the packaged goods and packaging materials complete the whole process of packaging by each packaging machine according to the predetermined packaging requirements and process sequence. In the automatic packaging line, workers do not need to directly participate in the operation, its main task is nothing more than monitoring, adjusting and controlling to ensure the normal operation of the automatic packaging line. Automatic packaging line has many outstanding advantages, such as improving packaging quality, improving production capacity, improving labor conditions, reducing floor space, reducing production costs and so on. It is especially suitable for the packaging of products with few varieties and large quantities. It is the development direction of packaging industry. Automatic packaging line can be classified in the following ways: By connection feature ① rigid automatic packaging line. Each packing machine is directly connected with a conveyor to run at a certain production rate. If a certain equipment fails to stop, it will cause the whole line to stop. ② flexible automatic packaging line. This automatic line is equipped with a storage device in each packing machine room, which feeds the subsequent packing machine. If one machine breaks down, it will not affect the work of other machines, so the productivity is high, but the investment is large. ③ semi flexible automatic packaging line. This automatic line divides the whole line into several sections. For those with few faults, there is no accumulator to make it "rigid"; for those with many faults, there is a accumulator to make it "flexible". It not only ensures high productivity, but also investment. Layout by combination ① series automatic packaging line. Each packaging machine is connected in sequence according to the process flow. The production beat of each single machine is the same. ② parallel automatic packaging line. In order to balance the production beat and improve the production capacity, the same packaging machine is divided into arrays to complete the same packaging operation. Such automatic line is called parallel automatic packaging line. Some reversing or merging devices shall be set in such lines. ③ mixed automatic packaging line. It is a packaging line in series and parallel two forms. Its purpose is to balance the production beat of each packaging machine. The line is generally long, with a large number of machines, so there are many and complex types of conveying, reversing, shunting and merging devices. http://www.conveyortop.com

Roller conveyor line and roller line The power roller line is one of the main conveying accessories in the conveying equipment. It is a cylinder shaped component that automatically drives the conveyor belt or changes its conveying direction. Most of them are used for transportation of goods with flat bottom, mainly composed of driving drum, frame, bracket, driving part, etc. The utility model has the advantages of large conveying capacity, fast speed and light operation, and can realize multi varieties of collinear shunt conveying. The power roller conveyor line has the advantages of simple structure, high reliability, convenient operation and maintenance, and can bear large impact load. It is widely used in all walks of life in cost packaging and transportation, as well as in turnover transportation. Working principle Power roller line conveyor is usually used in horizontal or upward slightly inclined transmission line The driving device transmits the power to the roller, makes it rotate, and transports the goods through the friction between the roller surface and the surface of the transported goods. The power roller conveyor is mainly composed of two end rollers and the closed conveyor belt on the tight sleeve The drum that drives the conveyor belt to rotate is called driving drum (driving drum); the other drum that only changes the moving direction of the conveyor belt is called changing drum. The driving roller is driven by the motor through the reducer, and the conveyor belt is driven by the friction between the driving roller and the conveyor belt Generally, the driving roller is installed at the discharge end to increase the traction and facilitate the dragging. The material is fed from the feeding end and falls on the rotating conveyor belt. The friction of the conveyor belt drives the unloading end of the conveyor bag to unload. The principle of the single chain roller conveyor is that the roller is driven by a ring chain, and the chain runs in a special guide rail, which has the characteristics of convenient installation and low noise. Single chain wheel roller is driven by large cycle, double chain wheel roller is driven by small cycle, and other driving methods are used in light transportation occasions. It is applicable to the transportation of all kinds of boxes, bags, pallets and other items. Bulk materials, small items or irregular items need to be placed on pallets or transported in turnover boxes. Power drum line parameters The transmission mode includes single (double) sprocket, single (o) belt, single (double) synchronous pulley and belt drive. The matching sprocket is p = 12.7mm; Z = 14; P = 15.875mm; Z = 14. Drum diameter is 50.8, 60, 75, 89 (mm); turning radius of turning roller conveyor is 900mm, 1200mm; 1. Roller material: galvanized, aluminized, stainless steel, PVC, etc. 2. Roller type: Double sprocket cone roller; o-groove roller, ordinary cone roller. 3. Drum length: generally 500 ~ 1200mm; it can be customized according to the user's requirements. 4. Wire support: stainless steel, aluminum profile, carbon steel spray molding, etc. 5. Conveying speed: generally 10 ~ 30m / min; variable frequency speed regulation can be adopted for continuous operation according to the user's requirements. 6. Non standard power roller line is customized according to specific requirements. Power roller conveyor equipment According to the driving mode, there are separate driving and group driving Each roller of the former is equipped with a separate driving device for easy disassembly. The latter is a group of rollers driven by a driving device to reduce the cost of equipment. The driving modes of group drive include gear drive, chain drive and belt drive The power roller conveyor is generally driven by AC motor, and it can also be driven by two speed motor and hydraulic motor as required. The power roller conveyor can also be divided into linear power roller conveyor, turning power roller conveyor, power roller conveyor, free power roller conveyor, heavy power roller conveyor and rubber covered power roller conveyor; Standard turning inner radius of turning roll line: 300, 600, 900, 1200mm, etc. or customized; Diameter of straight section drum: 38, 50, 60, 76, 89mm or customized; Layout: horizontal conveying, inclined conveying and turning conveying; Structure form: from the driving form, it can be divided into power, electric roller, etc; Frame material: carbon steel spray, stainless steel, aluminum profile; Power mode: deceleration motor drive, electric roller drive and other forms; Transmission mode: single chain wheel, double chain wheel, o-belt, plane friction transmission belt, synchronous belt, etc; Speed regulation mode of power roller conveyor: variable frequency speed regulation, stepless speed regulation, etc; Drum line classification According to the power form, it can be divided into non power roller and power roller Unpowered roller: a cylindrical component that drives the conveyor belt manually or changes its running direction. It is one of the rollers and the main accessory of the conveying equipment. The power roller is divided into single chain wheel roller, double row sprocket roller, pressing groove power roller, synchronous belt power roller, multi wedge belt power roller, electric roller and accumulation roller. The power roller line, together with the jacking transplanter, can realize 90 degree, 180 degree and 270 degree turning movement. The drum diameter is 60x3.0, and the load is about 500kg. 90 degree power roller, used for corner conveying, high efficiency and low cost. http://www.conveyortop.com

It is generally assumed that the assembly line has a certain beat and the processing time of all workstations is basically the same. Different types of assembly have great differences, mainly reflected in: 1. Material handling equipment (belt or conveyor, crown block) on assembly line 2. Type of production line layout (U-type, linear type, branch type) 3. Beat control form (mobile, human) 4. Assembly variety (single product or multiple products) 5. Characteristics of assembly line workstation (workers can sit, stand, follow the assembly line or move with the assembly line, etc.) 6. Length of assembly line (several or many workers) Form of assembly line Assembly line is a special product oriented layout. Assembly line refers to a continuous production line connected by some material handling equipment. Assembly line is a very important technology. It can be said that any final product with multiple parts and mass production is produced by assembly line to some extent. Therefore, the layout of assembly line is affected by many factors such as assembly line equipment, products, personnel, logistics, transportation and production mode. http://www.conveyortop.com

Pay attention to the following items when using the assembly line equipment: 1. Before using the equipment, check whether the workshop power supply line meets the load requirements required by the equipment; whether the power supply voltage and frequency meet the requirements of the equipment. 2. Regularly check the connecting part of each conductor to see whether the connection is reliable and good and whether there is rust. 3. Regularly check whether the assembly of all parts is good, whether the fasteners are loose, and whether there are other foreign matters inside the body. 4. Before starting the motor, it is necessary to check whether the reducer in the main drive system has been refueled; if not, fill 30 engine oil or gear oil to above the mark line, clean and change the oil after 200 hours of use, and then clean and change the oil every 2000 hours of use. 5. The conveyor belt shall be adjusted in time: the tension device at one end of the line body is equipped with adjusting screw, and the tension degree of the conveyor belt has been adjusted during installation. After a certain period of operation, due to the wear of the rotating parts under the long-term tension working condition, elongation will occur. At this time, rotating the adjusting screw can achieve the purpose of tension, but pay attention to the appropriate tightness. 6. After each shift, the sundries under the line body and the main and auxiliary machines shall be cleaned to keep the equipment clean, neat and dry, so as to improve the service life of the equipment. 7. During the use process, the components shall be placed in place. It is strictly prohibited to put paper scraps, cloth, tools and other non assembly items on line to ensure the safety and reliability of the production line. 8. Check and clean the bearing and bearing seat every one year of use. If any damage is found and it is not suitable for use, repair or replace it immediately, and add lubricating grease, the amount of which is about three times of the inner cavity http://www.conveyortop.com

As a manufacturer, a good assembly line equipment is related to the efficiency of production. When purchasing assembly line equipment, we should pay attention to whether the form of assembly line meets the requirements of production. When purchasing assembly line equipment, we should pay attention to the function and function of each part of assembly line. Such assembly line equipment is the real need of the enterprise. When purchasing assembly line, you should know the form of assembly line: 1. Classification by function: ① production line ② conveying line 2. Conveying mode: ① plane straight line transmission pipeline ② transmission line of plane turning at various angles ③ ramp up assembly line ④ ramp down flow line Function of production line Pipeline design is a method that divides the combinational logic systematically, inserts registers between each part (level), and stores the intermediate data temporarily. The goal is to increase data throughput (processing speed). The pipeline shortens the path length that the given signal must pass in a clock cycle, so as to improve the clock frequency. For example, a 2-level combinational logic assumes that each level of delay is the same as TPD. 1. The total delay without pipeline is 2tpd, which can be completed in one clock cycle, but the clock cycle is limited to 2tpd; 2. Pipeline: after each level is added with register (delay is TCO), the delay of single level is TPD + TCO, and each level consumes one clock cycle. The pipeline needs two clock cycles to get the first calculation result, which is called the first delay, which requires 2 * (TPD + TCO). However, when performing repeated operations, as long as one clock cycle to get the final calculation result, it is called throughput delay (TPD + TCO )As long as TCO is less than TPD, the pipeline speed can be improved. Corollary: increasing the pipeline length can save more delay. The longer the pipeline is, the larger the first delay is. If the pipeline starts repeatedly, the speed will be lost.

Belt deviation is the most common fault when belt conveyor is running. In order to solve this kind of fault, it is important to pay attention to the dimensional accuracy of installation and daily maintenance. There are many reasons for deviation, which need to be dealt with according to different reasons. resolvent: 1. Adjust the position of driving drum and reversing drum. The adjustment of driving drum and direction changing drum is an important part of belt deviation adjustment. Because a belt conveyor has at least 2 to 5 rollers, the installation position of all rollers must be perpendicular to the center line of the length direction of the belt conveyor. If the deviation is too large, it will inevitably lead to deviation. The adjustment method is similar to the adjustment of idler group. For the head drum, if the belt runs to the right side of the drum, the bearing pedestal on the right side shall move forward, and if the belt runs to the left side of the drum, the bearing pedestal on the left side shall move forward, and correspondingly, the bearing pedestal on the left side can also move backward or the bearing pedestal on the right side. The adjustment method of the tail roller is just opposite to that of the head roller. Adjust repeatedly until the belt is in the ideal position. It is better to install the driving or reversing drum accurately before adjusting it. Two way operation belt conveyor The adjustment of deviation is much more difficult than the adjustment of the belt conveyor's deviation. The adjustment of the belt conveyor should first adjust a certain direction and then adjust the other direction. During the adjustment, carefully observe the relationship between the movement direction of the belt and the deviation trend, and adjust one by one. The emphasis should be placed on the adjustment of the driving drum and the reversing drum, followed by the adjustment of the idler and the adjustment of the material dropping point. At the same time, it should be noted that the force on the belt section length direction should be uniform when vulcanizing the joint, and the force on both sides should be as equal as possible when using the guide chain traction. 3. Adjustment of tightening points. The adjustment of the belt tension is a very important part of the belt conveyor deviation adjustment. In addition to being perpendicular to the belt length direction, the two change direction rollers on the upper part of the heavy hammer tension shall also be perpendicular to the gravity vertical line, that is, to ensure that the axis center line is horizontal. When using screw tensioning or hydraulic cylinder tensioning, the two bearing blocks of the tensioning drum shall be translated at the same time to ensure that the axis of the drum is vertical to the longitudinal direction of the belt. The specific adjustment method of belt deviation is similar to that at the roller. IV. The Influence of the blanking position at the transfer point on the belt deviation The dropping position of the material at the transfer point has a great influence on the deviation of the belt, especially when the two belt conveyors project vertically on the horizontal plane. Generally, the relative height of the upper and lower belt conveyors at the transfer point should be considered. The lower the relative height is, the greater the horizontal velocity component of the material is, the greater the lateral impact on the lower belt is, and it is difficult to center the material. The material on the cross section of the belt is deflected, which eventually leads to belt deviation. If the material deviates to the right, the belt will run to the left and vice versa. In the design process, the relative height of the two belt conveyors should be increased as much as possible. The form and size of the upper and lower funnels, guide chutes and other parts of the mobile bulk transport machinery limited by space should be considered seriously. Generally, the width of the guide chute should be about two-thirds of the belt width. In order to reduce or avoid belt deviation, the baffle plate can be added to block the material and change the falling direction and position of the material. V. adjustment of carrier roller group When the belt of the belt conveyor deviates in the middle of the whole belt conveyor, the position of the supporting roller group can be adjusted to adjust the deviation; when manufacturing, the mounting holes on both sides of the supporting roller group are processed with long holes for adjustment. The specific method is that which side of the belt is biased, which side of the idler group moves forward towards the belt direction, or the other side moves backward. If the belt deviates in the upward direction, the lower position of the idler group shall move to the left, and the upper position of the idler group shall move to the right. 6. Install the centering idler set. There are many types of centering idler group, such as intermediate shaft type, four-bar type, vertical roller type, etc. its principle is to use the blocking or idler to rotate in the horizontal direction to block or generate lateral thrust to make the belt automatically centripetal to achieve the purpose of adjusting the belt deviation. Generally, this method is more reasonable when the total length of the belt conveyor is short or when the belt conveyor operates in two directions, because the shorter belt conveyor is easier to deviate and is not easy to adjust. The long belt conveyor is better not to use this method, because the use of the self-aligning idler group will have a certain impact on the service life of the belt.

Assembly line is a kind of conveying equipment linked by some material handling equipment, which is used in continuous production line. It is a special product oriented layout form, and also an important production line equipment production technology. 1. The equipment performance is guaranteed, and the air conditioning assembly line manufacturer can adapt to work in any harsh place (high temperature, dust). 2. The transportation volume is large, and it can carry large weight. 3. It is convenient to store and transport. It can be used as assembly and development line or storage and transportation of articles. 4. It is made of special aluminum profiles, which is easy to assemble. 5. In the process of conveying, the speed is correct and stable, which can guarantee accurate synchronous conveying. 6. Simple structure, beautiful appearance, practical and noiseless. 7. Highly automatic operation, reducing production cost, improving production efficiency of the enterprise, air conditioning assembly line supplier, ensuring the stability of the production process. http://www.conveyortop.com

The sub unit assembly mode of assembly line makes the product processing link closely connected, shortens the circulation time of products in each link, so improves the production efficiency. The improvement of production efficiency of assembly line also includes the improvement of product quality. The circulation time of products in each ring segment is shortened. In the case of fixed production rhythm, in order to ensure the normal operation of the assembly line, the assembly rhythm of each unit station in the production line needs to be accelerated. The assembly methods of products are generally divided into three categories: manual assembly, semi-automatic assembly and full-automatic assembly. The three assembly methods of assembly line are divided according to the level of automation. Among them, the manual assembly efficiency of assembly line is low, and the full-automatic assembly requires high degree of standardization of product parts. Semi-automatic assembly is the combination of machine and manual. It will hand over the parts suitable for machine assembly to the machine, and the parts not suitable for machine completion to the manual. Semi-automatic assembly is widely used in the three assembly methods. We will consider the assembly mode of assembly line according to the requirements of product processing technology, assembly rhythm and line operation speed. Among the above assembly methods, semi-automatic assembly is a common assembly method for product assembly. http://www.conveyortop.com

The graphic design of the assembly line shall ensure the shortest transportation route of the parts, convenient operation of the production workers, convenient work of the auxiliary service department, the most effective use of the production area, and consider the connection between the assembly line and installation. In order to meet these requirements, we should consider the form of the assembly line and the arrangement method of the assembly site. When the assembly line is installed, the arrangement of working places shall conform to the process route. When there are more than two working places in the process, the arrangement method of working places in the same process shall be considered. Generally, when there are two or more even working places of the same kind, double row arrangement shall be considered, and they shall be listed in two cases of transportation route. However, when one worker is in charge of multiple devices, it is necessary to consider the shortest distance for workers to move. The installation position of the assembly line involves the relationship between the lines. It should be arranged according to the order required by the assembly of processing parts. The overall layout should carefully consider the flow direction of materials, so as to shorten the route and reduce the transportation workload. In a word, we should pay attention to the reasonable and scientific spatial organization of the production process. http://www.conveyortop.com

Once upon a time, in a small town in the north of England, there was a fish and fried potato chip shop run by ivy. In the store, each customer needs to line up to order his or her food (such as fried cod, fried potato chips, pea paste, and a cup of tea). Then each customer waited for the plate to fill up and sat down to eat. The fried potato chips in Ivy's shop are the best in the town. At noon on each market day, a long line will be drawn out of the shop. So when the wood shop next door closed, Ivy rented it and doubled the tables and chairs. But it still can't accommodate all the customers. The line outside is always so long that busy town residents have no time to sit down and wait for their tea to cool. They couldn't add another service desk; Ivy's cod and Burt's fried potato chips were the main selling points. But then they came up with a clever way. They see the extension of the counter, ivy, Burt, and biologists as one of nature's most difficult mysteries about how children's gender will be produced in the future. However, a team led by Yuri zarkov, an associate doctor of medicine and a graduate of the Russian Military Medical University, claims to have solved the problem. It can not only explain this mysterious mechanism, but also make clear the system of starting this mechanism. The discovery is also patented under the law "sex selection of children before conception." So, what is the mechanism? What do other scientists think? Why do physicists love boys? Dionysus and Mary stand in a row. When the customers came in, Ivy first gave them a plate with fish, then Bert added fried potato chips, Dionysus added pea paste, and finally Mary poured tea and collected the money. The customers kept walking; when a customer got the pea paste, the one behind him had already got the fried potato chips, and the one behind him had already got the fish. Some poor villagers don't eat pea paste - but it doesn't matter, these customers can also get a smile from Dionysus. As a result, the team became shorter, and soon after, they bought the opposite store and added more seats. This is the assembly line. The repetitive work is divided into several serial parts, so that the work can move among the workers. Each skilled worker only needs to do his part of the work in turn. Although the total waiting time of each customer has not changed, there are four customers who can receive services at the same time, so the number of customers who can take care of in the lunch period of market day has tripled.

Assembly line is an indispensable part of a factory, and the layout before the natural establishment has become a major foundation. One aspect of assembly line layout needs to be considered is the mode of production. To determine the mode of production, the following points should be made clear: The production program refers to the variety, specifications, output and progress plan of the products that an enterprise should produce in the planned period. The planning period is usually one year, so it is also commonly referred to as the annual production program. 2. Work system, which refers to working shifts and working hours of each shift. 3. The type of production line should consider whether to adopt automatic line or assembly line production, stand-alone production or cluster production. If the pre-operation planning is reasonably arranged and the powerful function of assembly line is cooperated, the factory will be able to make great strides forward in the future. In the pipeline equipment, the most critical parts should be motor, chain, reducer and other parts. Compared with other parts, these parts rarely need to be maintained. Of course, some basic maintenance methods we still need to understand, we will learn through assembly line manufacturers. 1. Never feed the motor into water, nor add diesel oil and liquid organic compounds to the motor, because this may lead to insulation damage and failure of the motor. The rest check the electrical manual for motor maintenance and maintenance. 2. Maintenance and maintenance methods of chain: after long-term operation, the chain may cause the original lubricating oil to heat and volatilize, which will lead to unbalance, noise increase and crawl during the chain operation. The belt assembly line manufacturer reminds us at this time that we can open the tail sealing plate and add butter or a bit of thick lubricant to the chain. 3. Maintenance and maintenance methods of pipeline head reducer: For the first time, the oil in reducer will be cleaned in about three months, and the reducer will be cleaned with diesel or gasoline. After cleaning, the new lubricant will be added to the middle of the observation window immediately. Pay attention to whether there is too little lubrication every month. In the future, the lubricant will be changed once a year. Too much lubricant may cause the gearbox to heat up, and too much motor load may cause the motor protection switch to jump off. Too little lubricating oil may cause the gearbox to heat up, noise increase and the gearbox to hang and scrap. From the above three aspects to understand the maintenance of the nose, we will be able to maintain the assembly line nose. After the maintenance of the nose is improved, let's take a look at other parts of the industrial assembly line, such as chains, gearboxes and so on. Once we have a good understanding of them, we can operate smoothly as a whole.

Belt pipelining equipment is an automatic equipment, mainly used in industrial production, which is very common in factory operation. In order to ensure the stability of conveyor belt pipeline equipment, it is necessary to inspect the conveyor belt pipeline equipment before operation. So what preparatory work should be done before the belt assembly line equipment runs? First point: Close the main power switch and check whether the power supply of the belt pipeline equipment is normally fed in and whether the power indicator is on. Next step after normal operation. Belt pipelining equipment operation stop, press the stop button until the system is completely stopped before the total power supply can be cut off. Second point: Start the electrical equipment in turn according to the technological process, and start the next electrical equipment after the last electrical equipment starts normally (the motor or other equipment has reached normal speed and normal state). Third point: Close the power switches of each circuit to check whether the belt pipeline equipment is normal. Normal state is: the equipment does not move, the belt line operation indicator does not turn on, the power indicator of the converter and other equipment is on, and the display panel of the converter is normal (no fault code display). The preparatory work that should be done before the belt pipeline equipment runs is mentioned here for you. We only do all the preparatory work before the belt pipeline equipment works, so that there will be no malfunction in the process of work, and the work will be more smooth.

1. In transportation and storage, the conveyor belt should be kept clean to avoid direct sunshine or rain and snow leaching, to prevent contact with organic solvents such as acid, alkali and oil, and at least one meter away from the heat source. 2. During storage, the temperature in the warehouse should be kept between - 18 40 and the relative temperature should be kept between 50% and 80%. 3. During storage, the product should be placed in rolls and not folded. During storage, it should be flipped once a quarter. 4. Conveyor belts of different types and layers of specifications should not be joined together, and the joint should be bonded. 5. The types, structures, specifications and layers of conveyor belts should be selected reasonably according to the use conditions. 6. Conveyor Belt should not run faster than 2.5 m/s, and low speed should be used for materials with large fragmentation and abrasion and fixed unloading devices. 7. The relationship between the diameter of the driving drum and the layers of the conveyor belt, the matching of the driving drum and the reversing drum, and the requirement of the groove angle of the idler should be reasonably selected according to the design regulations of the conveyor. 8. The feeding direction should follow the running direction of the belt. In order to reduce the impact of falling material on the belt, chute should be used to reduce the falling distance of the material. The feeding section of the belt should shorten the distance between the idlers and adopt buffer idlers. In order to prevent material leakage, soft and moderate baffles should be used on the side of the belt, so as to avoid too hard baffles and scraping the conveyor belt. With surface; 9. Attention should be paid to the following matters in the use of conveyor belts: (1) Avoid the rollers being covered by materials, resulting in poor rotation, prevent leakage from being stuck between the drum and the belt, pay attention to the lubrication of the moving part, but not oil-stained conveying tape; (2) Avoid starting with load; (3) When the tape deviates, measures should be taken to correct it in time. (4) If local damage of conveyor belt is found, it should be repaired or replaced in time to avoid expansion.